Hony Engineering Plastics Limited
Hony Engineering Plastics Limited
Home> Products> Machined Plastics Parts> Durostone PCB Solder Pallets> Customize Wave Solder Pallet With All Accessories Included
Customize Wave Solder Pallet With All Accessories Included
Customize Wave Solder Pallet With All Accessories Included
Customize Wave Solder Pallet With All Accessories Included
Customize Wave Solder Pallet With All Accessories Included
Customize Wave Solder Pallet With All Accessories Included
Customize Wave Solder Pallet With All Accessories Included
Customize Wave Solder Pallet With All Accessories Included
Customize Wave Solder Pallet With All Accessories Included

Customize Wave Solder Pallet With All Accessories Included

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Payment Type:Paypal,T/T
Incoterm:FOB,CFR,CIF,EXW,DDU
Min. Order:1 Piece/Pieces
Transportation:Ocean,Land,Air,Express,Others
Port:SHENZHEN,GUANGZHOU,HONGKONG
Product Attributes

Model No.HONY-DURO

BrandHONY

Packaging & Delivery
Selling Units : Piece/Pieces
Package Type : Export package
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Wave Solder Pallet
Wave Solder Pallet Material
Product Description

Synthesized stone over the furnace fixture; wave soldering role is the production equipment of electronic product insert welding. Wave soldering is because the soldering surface of the insert board is in direct contact with high temperature liquid tin to achieve the purpose of soldering. The high temperature liquid tin maintains a beveled surface, and the liquid tin forms a wave-like phenomenon through a special device.


Wave soldering is to spray the melted solder into the solder wave with a pump, and then the pins of the electronic components to be soldered go through the solder wave to realize the electrical interconnection between the electronic components and the pcb board. A set of wave soldering is divided into four parts: spraying, preheating, soldering oven and cooling.



1. The main function of wave soldering spray system is to spray the flux evenly on the printed circuit board. Wave soldering flux mainly helps to remove the oxidized layer of the soldered product, which makes the product easier to be tinned during soldering and longer antioxidant time.



2. Wave soldering preheating effect.

(1) Solvent evaporation in the flux can reduce the gas produced during welding;

(2) rosin and activator in the flux begins to decompose and activate, which can remove the printed board pads, component ends, pins and other contaminants on the surface of the oxide film, while protecting the metal surface from high-temperature re-oxidation;

(3) Fully preheat the PCB and components to avoid damage to the PCB and components caused by thermal stress when the welding temperature rises sharply.



3. In the wave soldering system, the shock wave portion of the turbulent wave prevents solder leakage and ensures proper distribution of solder through the board. The solder penetrates at high speed through the slits, thus penetrating the narrow gaps. The direction of spraying is aligned with the direction of the circuit board. A single shock wave by itself will not properly solder a component, it will leave unevenness and excess solder on the solder joint, so a second smoothing wave is needed to eliminate the burrs and bridges caused by the first shock wave. The smoothing wave is virtually the same wave pattern used for conventional through-hole insert assemblies. Therefore, when soldering conventional components on the machine, the shock wave can be turned off and the conventional components can be soldered with the smoothing wave.



4. The wave soldering cooling system is mainly responsible for reducing heat damage to components and improving the bonding strength of copper foil on the PCB substrate.

Generally speaking wave soldering serves as a soldering process for electronic products, where plug-in electronic components inserted on the circuit board are soldered to the circuit board pads by melting the solder.



Wave oven:

A new type of synthetic stone jig for SMT processing is suitable for various PCB boards with SMD components on the solder side of the insert material.

Materials used:

HONY synthetic stone


HONY synthetic stone production of high temperature resistance, no deformation, no delamination, no hair, no blistering, anti-static.


Use effect:

Save labor costs to improve efficiency.

Simplify the production process to improve product quality.

HONY synthetic stone is widely used in the automatic assembly of electronic components; manual insertion; SMT surface mounting; solder paste screen printing; infrared reflow soldering and online testing.

Processing equipment requirements are simple: engraving machine or CNC.

Synthesized stone production patch fixture; Synthesized stone over the furnace jig required information:


Non-standard automation equipment mainly includes a variety of synthetic stone jigs and fixtures, synthetic stone test fixtures, supporting auxiliary automation equipment, etc., because of the different products of each enterprise, there are special requirements for some special workstation. In this case, the enterprise can not be in the market to purchase standard equipment to complete the workstation operations, the general enterprise using manual to complete, but this production efficiency is low, product quality is not stable, while the labor intensity of workers to increase, resulting in an increase in enterprise costs. So we can according to the customer's needs, develop a suitable program for enterprises, design different products to meet customer needs, so as to achieve the purpose of solving the problem for the customer. Improve the production efficiency and product quality. Effectively reduce costs, synthetic stone test fixtures are mainly used in various enterprises to test the function or quality of the product. Or experiment to see if our products are qualified or meet our requirements. Synthetic stone fixtures are mainly used for the production of some products fixed with, to facilitate the production of processing, in order to improve efficiency and improve the quality. To meet the needs of customers.



Product Name
Wave solder pallet
Material
Fiber glass mat + high temperature resin
Color
black
Size
As per drawings
Thickness
3mm-30mm
Certification
ISO9001, SGS, CTI, ROHS
Application
wave solder pallet, reflow solder pallet, SMT pallet, solder paste printing

Antistatic durostone Customize Wave Solder Pallet With All Accessories Included

Prior Plastic is one of the most professional manufacturer of wave solder pallets and reflow solder pallets in China. Each one of our pallet is custom designed to meet our client's requirements. Just tell us your ideas,our experienced engineers will offer the best solution for you. 


-Price: With our own pallet materials and CNC machines, we can provide the most competitive price to our clients. 
-Quality: With rich production experience, our pallets have been widely approved by our clients both home and abroad. The
precision can be controled within -/+0.02mm 
-Lead time: 3-5 days for samples, 7-10 days for bulk order. 
-Professional sales team: Our sales engineer know well about material&machining. You can discuss any engineering issue with us freely. 

We can also design pallets as per client's requirement. Below information are necessary for the pallet design.
1.2D drawing(.dwg or PDF) or 3D drawing(.STEPor .IGS) of wave solder pallets
2.Gerber file of PCB bare board+ Loaded PCB sample(PCB board with electronic components)Prior Plastic is one of the most professional manufacturer of wave solder pallets and reflow solder pallets in China. Each one of our pallet is custom designed to meet our client's requirements. Just tell us your ideas,our experienced engineers will offer the best solution for you. 

Name
ESD composite material for wave solder pallet
Grade
Anti-static
Density(g/cm3)
1.9
Flexural Strength 3 point support⊥(Mpa)
420
Water Absorption(%)
<0.18
Coefficient of linear Expansion(10-6/k)
12
Thermal Conductivity (w/m0k)
0.25
Maximum Operating Temperature(℃) 10-20seconds
360
Standard Operating Temperature(℃)
260-280
Life Cycles(Times)
>15000
Surface Resistivity(Ω)
10^6-10^9
Thermal Capacity(J/kgk)
930
Modulus of Elasticity (Mpa)
20000
Chemical Resistance
Excellent
Thickness Available(mm)
3,4,5,6,8,10,12,15,20,25,30
Thickness Tolerance(mm)
±0.1
Parallelism(mm)
±0.1
Sheet Size (mm)
1020*1220mm, 1220*2440mm

Main 07 JpgMain 06 JpgMain 05 JpgMain 04 JpgMain 03 JpgMain 02 JpgWave Soldering Pallet 6 1Wave Soldering Pallet 1Wave Soldering Pallet 2Pcb 2Pcb 01




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